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Edgetech goes the extra mile to support Senior Glass Systems

Leading British IGU manufacturer Senior Glass Systems has praised Edgetech’s commitment to going the extra mile for its customers.

The Scarborough firm uses Edgetech’s highest performance Super Spacer product T-Spacer to offer exceptional product quality, outstanding thermal efficiency and speedy lead times to commercial customers nationwide.

But Edgetech’s expertise doesn’t stop at spacer, as Senior’s Managing Director Rebecca Castle explains:

“What we love about working with Edgetech is that they’re willing and able to support us across the board.

“They’re warm-edge experts – but they’ve got a huge amount of knowledge about all the other aspects of IGU manufacturing too.

“Tony Palmer, our key account manager at Edgetech, has thirty-five years’ experience in the field. He’s proved to be an extremely valuable source of support and advice over the years, on everything from specifically spacer-related processes like PIB application, to more general issues like gas-filling and unit testing.

“We’re also able to draw on the vast technical expertise of Edgetech’s Technical Development Manager, Gary Shoesmith, who’s always a huge help.”

Tony Palmer comments: “Doing the right thing has always been an integral part of the Edgetech ethos – and that means helping our customers however we can.

“We never say, “We’re just a spacer manufacturer, and that’s all we’ll support you with”. At Edgetech, we’re lucky enough to employ people with decades of expertise in all aspects of IGU manufacturing, and if any of us can help address an issue a customer is having, we’ll do it.

“A critical part of our three-step strategy for the years ahead is what we call ‘Customers at the Centre’. It’s our commitment to prioritising the needs of the IGU businesses we work with in everything we do – and as we implement it, we’re already seeing ways to further expand our market-leading support services.

“Senior Glass Systems is a fantastic IGU business, and it’s always a pleasure working with them!”

For more information please visit www.edgetechig.co.uk

Edgetech innovation the backbone of world’s most complex building

Dubai’s Museum of the Future is widely considered the most architecturally complex building in the world – and 36,000 metres of Edgetech’s Super Spacer® have played an integral role in taking it from blueprint stage to reality.

It’s set to be ‘an incubator for ideas, a driver for innovation, and a destination for inventors and entrepreneurs from all around the world’, says its creator, UAE Sheikh Mohammed bin Rashid Al Maktoum.

When it’s finished, the spectacular eye-shaped structure will house a permanent exhibition of the world’s most cutting-edge technology. It was only fitting that it took some of the world’s most cutting-edge technology to construct it, too.

A collaboration between architect Shaun Killa, engineers BuroHappold, BAM International and AFFAN Innovative Structures, the stunning building’s outer skin consists of 7,000 custom-made IGUs engineered into incredibly intricate calligraphy forms. This major design aspect features poetry from the prime minister about the future in Arabic.

And inside those units are more than 36,000 metres of Super Spacer® TriSeal™ Premium Plus.

“Even if you’ve planned curtain walling for decades, you always start from scratch on a project of this complexity,” comments Fernando Morante, AFFAN Technical Director.

“In the ten years since we first used Super Spacer to make free-form IGUs in Abu Dhabi’s Sheikh Zayed Mosque, we’ve had no problems whatsoever. That meant that, when it came to this even more ambitious project, Super Spacer was the go-to product.

“Its flexibility and outstanding all-round performance have let us go to the very limits of what’s technologically feasible. With a rigid spacer, that would be virtually impossible.”

Designed to enhance the performance of IGUs, Super Spacer TriSeal’s triple-seal design includes desiccated silicone foam, acrylic adhesive and a multilayer vapour barrier to offer outstanding performance. It’s been used in some of the world’s most striking and ambitious buildings, from Abu Dhabi’s stunning The Opus to the newly-renovated Eiffel Tower.

For more information on Super Spacer TriSeal or for further projects from around the world visit www.edgetechig.co.uk or call 02476 639931.

Edgetech celebrates its 30th Super Spacer® anniversary

In demanding, sustainable construction projects, the psi value of a warm edge is not the only thing that counts. The importance of aesthetics, precise, automated application and durability has caught up with the burning issue of energy efficiency – as demonstrated by two flagship projects in Vienna and Vilnius.

When the world’s first metal-free Warm Edge Spacer System was introduced in the form of Super Spacer® in 1989, the term sustainability was just transforming from a niche notion into a mainstream one. “Super Spacer already offered the option of thermally optimising edge seals even before the era of Low-E thermal insulating glazing had commenced. We thus proudly view ourselves as pioneers of the warm edge”, states Joachim Stoss, Managing Director of Edgetech Europe GmbH. In its anniversary year, the European subsidiary of the Quanex Building Products Corporation which produces its flexible spacers in the United States, Great Britain and Germany is very optimistic about the future. The industry anticipates a further tightening of the regulations for energy-efficient construction, whilst ambitious builders and investors are also placing sustainability, with all its facets for new buildings, at the top of their list of priorities. A recent market survey conducted by Global Market Insights forecasts an annual demand of 100 million warm edge metres for commercial buildings in Germany alone by 2024.

Warm edge technology has long been state of the art

A low Psi value for the thermal bridge at the edge of the glass is, and will continue to be, an essential asset for a positive energy balance – that’s also according to Hanspeter Petschenig, Managing Director of Petschenig glastec GmbH. In the case of its latest flagship project, the attractive PARKAPARTMENTS AM BELVEDERE and the Hotel Andaz Vienna at the Belvedere in Vienna, planned by the Renzo Piano Building Workshop, the Austrian glass processor supplied some 15,000 square metres of heat and sound insulating, as well as drop-guard, insulating glass elements complete with Super Spacer®. The company Flintermann Glasverdelungs GmbH, based in Lower Saxony, Germany, contributed by providing curved insulating glass elements for some of the building edges. “The demanding geometry of the glass panes really did put our team to the test,” explains authorised signatory Reinhard Gruber. Five large-format single panes, tapering straight at the ends and a central bend with a very narrow radius, have been combined with Super Spacer® TriSeal™ Premium Plus to form triple-glazed insulating glass units.

Modern architecture in harmony with nature

The real estate project in the new Belvedere urban district to the southeast of Vienna’s main railway station was commissioned by the SIGNA Group, or more precisely a SIGNA Group/Hyatt joint venture, and was challenging in every regard. The original project developer had already recruited the Italian architect back in 2008. A state-of-the-art high-rise building in the immediate vicinity of the Baroque palace grounds of Belvedere, the Swiss Garden and the Botanical Gardens had to be designed in such a way that the Belvedere world heritage site was not impaired, as Piano stated at the time in an interview on the subject. His architectural credo in terms of urban design aesthetics is as follows: leaving the past the space it needs, but always looking into the future. One of his architectural goals is to put an end to soulless peripheral city districts. Suburbs must become urban centres with social and cultural meeting places, that bring people together and where they enjoy living. At the same time, Piano is one of the pioneers in the field of sustainable construction, uses durable materials and seeks to establish a connection with the surrounding nature through his architecture. The 342 apartments and the 303-room hotel complete with skybar, ballroom and a large convention area are spread over five towers with polygonal floor plans that are set up on slender pylons measuring several meters in height. Piano’s columns were inspired by the tree trunks in the surrounding parks. The green areas under the towers have the effect of virtually extending the adjoining Swiss garden into the grounds that cover an area of more than 10,000 square metres. The beautiful view “Belvedere” is impressively transformed into reality here as the first storeys float above the treetops, and a unique, stunning view of Vienna that also extends into the distance emerges from the towers.

28,000 square metre facade is being put to the test

A mullion-and-transom 28,000 square metre facade was chosen for the ground floor of the two hotel towers that are designed in the form of an elemental facade. Also where the facade’s material was concerned, Piano once again searched for the connecting element. In homage to the historic brick facade of the neighbouring former arsenal of Vienna, he chose ceramics, a material that Piano repeatedly uses due to its natural origin, durability, ability to reflect light and its versatility. Among other things, Strabag Metallica that was in charge of the project, installed 60,000 grey glazed ceramic strips with a total weight of 770 tonnes and 1,100 triple insulating glass units within the 5,600 facade elements. Just six months passed from the issuing of the order in May 2017 to the installation of the first element. A Herculean task, due to the fact a time-consuming testing process had to be gone through between the planning or design, and manufacture of the components. All elements had to prove during the simulation as well as on the test bench that they meet the high civil engineering requirements placed upon the thermal insulation and sound insulation.

Precise and rapid: automated spacer application

“Without an automated insulating glass line, a project with such tight deadlines and quality specifications is virtually impossible to tackle”, Hanspeter Petschenig confidently claims. “The robot-controlled application of the flexible Super Spacer guarantees the total parallelism of the glass panes on the one hand, on the other hand, the production is, of course, performed much more quickly since a flexible, thermo-set spacer does not have to be bent, nor filled, connected and PIB-applied. Especially where large, floor-to-ceiling panes are concerned, such as those used in the Belvedere project, the precise application down to the last millimetre of the flexible spacer constitutes a decisive criterion. The appearance of a spacer is assuming ever-increasing performance according to Petschenig. “Super Spacer reflects the colour of the frame profile and thus appears completely neutral in colour,” he explains.

Flintermann supplies curved panes of glass for Green Hall 2

Super Spacer® is also in high demand for sustainable showcase projects in Northern Europe. The Green Hall Valley with its three Business Centres in the Lithuanian capital of Vilnius, designed by Arrow Architects from Denmark, is one of them. Room cooling through air circulation ensures a pleasant microclimate, a geothermal heat pump covers more than 80% of the heating and cooling requirements. The first building complex Green Hall 1 was constructed in 2009, Green Hall 2 was opened in 2017. The energy efficiency class A building is also a prime example of how architecture can harmoniously be merged with the environment. The sweeping facade follows the bend of the Neris river, on the banks of which the Green Hall Valley is located, and the landscape is reflected by the window panes. Cars are banished beneath the earth ensuring the overall natural appearance is not impaired. The facade elements were manufactured by Schüco in Germany, while the planning and assembly were performed on site in Lithuania by KG Constructions UAB. The architects paid attention to the principles of sustainability even where the most minuscule details were concerned. Thus, the insulating bars of the façade system are produced using polyamides from renewable raw materials.

Super Spacer® TriSeal™ Premium Plus for manual application

In order to let in as much natural daylight as possible and thus also thermal energy into the building’s interior, the double facade covering an area of 3,800 square metres consists of triple insulating glass units with solar control glazing on the outside and thermal insulation glazing in the middle. It achieves an impressive Uw value of 0.6 W/m2K. Flintermann Insolierglas GmbH supplied the concave-curved triple insulating glass units for the curved edges of the façade, in a 2.800 x 3.800 format using exactly the same windowpane design, and 16 mm Super Spacer® TriSeal™ Premium Plus as spacer. “Super Spacer TriSeal Premium Plus is our product for simple manual processing using large-format insulating glazing and facade glass panes due to the fact the polyisobutylene seal is already pre-applied by us,” explains Edgetech’s authorised signatory, Johannes von Wenserski. Reinhard Gruber added: “When using curved insulating glass units of this size, and what’s more in a climatic zone where it can be extremely cold in winter and very hot in summer, the spacer is of particular importance for the durability of the edge seal. A flexible spacer offsets any weather-related pumping movements, thus reducing the pressure on the primary seal, whilst we also have the necessary flexibility during the production of curved special forms.”

Source for the market figures:

About Edgetech Europe GmbH

Edgetech’s Super Spacer® flexible foam-based spacer systems acts as energy-efficient warm-edge spacers in insulating glass windows. They significantly reduce energy loss to the outside, largely prevent condensation and also contribute to the lifetime of a window. On average, worldwide, more than 300 million metres are sold annually in over 90 countries.

Edgetech Europe GmbH, located in Heinsberg Germany, is a fully-owned subsidiary of Quanex Building Products Corporation, an industry-leading manufacturer of components sold to Original Equipment Manufacturers (OEMs) in the building products industry. Quanex designs and produces energy-efficient fenestration products in addition to kitchen and bath cabinet components, with its head offices in Houston, Texas. Based on turnover Edgetech/Quanex is the world‘s largest manufacturer of spacers. Edgetech Europe GmbH is a sales location for the markets in continental Europe and one of the three worldwide Edgetech production plants, with a total of 450 employees and 16 extruders. You can obtain additional information about the Super Spacer® systems and the Warm Edge Technology of Edgetech here: www.superspacer.com.

Eiffel Tower in top shape for 130th birthday thanks to Edgetech’s Triseal

It’s one of the world’s most famous structures and an instantly recognisable symbol not just of Paris, but France itself.

This year, the Eiffel Tower will mark its 130th birthday – and state-of-the-art Edgetech innovation is helping ensure it’ll still be delighting visitors for decades to come.

When esteemed architects Moatti & Rivière produced highly complex designs for renovating the Tower’s 57.6m viewing platform, their plans called for glass units that excelled on all fronts.

They envisaged a 130-square foot glass floor, offering spectacular views of the Champs de Mars below, fringed with a 2.5m glass balustrade, and, most ambitiously of all, a double-kinked glass façade, 8m high and 20m wide.

Both concave and convex in parts, the façade was far too intricate to be manufactured in one piece and was therefore made from a mosaic of cylindrically bent rectangular panels, all incorporating Edgetech’s Super Spacer Triseal Premium Plus.

With its unique triple-seal design, Triseal offers extreme durability and the structural strength to excel in even the most demanding architectural conditions. It’s been used in some of the world’s most striking and iconic new buildings, including Zaha Hadid’s The Opus tower in Dubai.

“It’s immensely gratifying to see Edgetech technology used in one of history’s most famous buildings,” comments Managing Director Chris Alderson.

“Most people on the planet can recognise the Eiffel Tower, and it’s the most visited pay-to-enter monument in the world, attracting over seven million tourists every year.

“For us, having our products chosen to help safeguard the Tower for the future is a huge honour – and a testament to the incredible strength and versatility Super Spacer Triseal can offer.”

For more information please visit www.edgetechig.co.uk

Edgetech heads to Dusseldorf for 25th annual Glasstec expo

Warm-edge experts Edgetech have returned from a highly successful appearance at Glasstec 2018.

Celebrating its 25th anniversary, Glasstec is one of the world’s biggest and most respected glass industry trade expos, and this year drew more than 42,000 visitors from over 120 countries to Dusseldorf between the 23rd and 26th of October.

Edgetech was one of 1,280 exhibitors from fifty countries, and demonstrated the array of hugely impressive projects its products have featured in at a stand bearing the motto ‘Always Present in Prestigious Buildings.’

The mood of the exhibition was extremely positive, as Edgetech Head of Marketing Charlotte Mercer recalls.

“Construction continues to boom in China, the Middle East and Asia more generally, and we saw extensive interest from visitors from these parts of the world across the four days.

“It’s clear that, for Edgetech and other businesses like ours, there’s still huge growth potential in the East – not just because of the rising number of prestige buildings being built across the continent, but also because of the specific challenges that Asian construction presents.”

In hot regions like the Middle East, windows and glass facades are subject to much higher stress, because of large differentials between inside and outside temperatures. Super Spacer’s 100% memory makes it invaluable in these circumstances – no matter how much a unit might expand in hot weather, it will always return to its original position.

Tall, tower block-style buildings are also very popular in the area, which also presents challenges. Again, Super Spacer’s flexibility is extremely useful here, significantly reducing the mechanical load.

“As ever, Glasstec was an extremely valuable experience for us – it’s no surprise it’s lasted 25 years”, Charlotte concludes.

Edgetech’s Super Spacer is the leading foam warm edge spacer product on the market, offering easy application, 100% memory and exceptional thermal efficiency and condensation resistance. The firm also manufactures an extensive range of other flexible components, including its commercial-focused TriSeal and T-Spacer, as well as a number of rigid products.

New laboratory to accelerate Edgetech innovation

Warm-edge experts Edgetech are gearing up for future innovation with the opening of a new research laboratory.

Situated at the company’s Coventry headquarters, it’s been built to enable Edgetech to develop new products, assist customers in meeting accreditation and compliance requirements, and generally distribute technical expertise more widely throughout the company.

Thanks to parent company Quanex, Edgetech is already blessed with world-class testing facilities in Akron, Ohio – but this is the first time the firm has had the capacity to develop products independently in the UK.

“The demands placed on IGU manufacturers are growing all the time,” comments Technical Development Manager Gary Shoesmith.

“They’re caught in a squeeze between the increasingly stringent standards demanded of them by governments and regulators, and their customers and end-users wanting exceptional performance for ever-more competitive prices.

“On top of that, we’re seeing more and more volatility in the supply chain. Raw material prices have risen, sometimes quite substantially, in the wake of Brexit – and, most pressingly of all at the moment, the silicone shortage is causing headaches throughout the industry.

“At Edgetech, we take these issues extremely seriously – and now, thanks to the new laboratory, I’m spending a significant amount of time and resources on helping our customers respond.

“At the time of writing, I’m evaluating no less than five potential new products, capable of delivering the same outstanding performance the industry has come to expect from us, using materials that are more readily available.”

Managing Director Chris Alderson comments: “This is a major milestone for Edgetech – and with it, we’ll be able to help our customers face up to the challenges of the modern marketplace better than ever before.”

Edgetech takes its place among G18 finalists after year of looking forward

An action-packed period for warm-edge pioneers Edgetech has now been topped off with a prestigious award nomination.

The Coventry business has been announced as a G Award finalist in the best component supplier category.

Leading warm-edge experts for over three decades, Edgetech have followed up a momentous 2017 – which saw them celebrate a decade of manufacturing in the UK and open a new facility at their Coventry HQ – with extensive investments in R and D, the establishment of a new product testing lab, and a wide-ranging research project.

The lab will enable Edgetech to develop new products, assist customers to meet accreditation and compliance requirements, and generally distribute technical expertise more widely throughout the company.

Edgetech also enlisted branding specialists Orb to conduct a thorough analysis of its relationship with its customers, and perceptions of the company in the market more generally.

Over dozens of interviews with Edgetech customers and staff, Orb sought to build up a picture of what stands the firm out from the crowd – and the results have informed Edgetech’s strategy for the years ahead.

“I think we’ll come to look back on 2018 as a pivotal year for Edgetech,” comments Managing Director Chris Alderson.

“2017 was the year we marked our ten-year milestone and celebrated everything we’ve achieved in Coventry since 2007.

“But this year, we’ve focused on the future. We’ve asked ourselves who we are, what our values are, and where we want to be as a business in decades to come. We’ve rebranded to mirror that – and, with the lab, we’ve put resources in place to help us continue driving innovation forward.

“We’re delighted that all this has been recognised by the G Award judges this year – and we look forward to finding out the final results!”

To learn more, visit www.edgetechig.co.uk

From spacer bars to football shirts: Edgetech sponsors Barwell FC

Warm-edge experts Edgetech are sponsoring a football club close to the hearts of one of its longest-standing customers.

David Laing isn’t just Managing Director of Cleartherm, one of the UK’s most respected IGU manufacturers – he’s also Chairman of Evo-Stik Southern Central Premier League side Barwell FC.

Founded in 1992 as a merger between Hinckley and Barwell Athletic, The Canaries finished ninth in 2017-2018, and have already got the 2018-2019 season off to a promising start with two wins and a 1-1 draw.

But regardless of how they perform this year, the team will at least look the part, with a new kit emblazoned with the Edgetech logo.

Edgetech Managing Director Chris Alderson explains the rationale behind supporting David’s footballing endeavours.

“Cleartherm are a hugely valued and long-standing Edgetech customer – they were one of the companies we marked a ten-year anniversary with last year while celebrating a decade of us manufacturing in the UK – and this is just a small way of saying thank you to David for all his support.

“We’re really pleased with how the branded shirts have come out – and we hope Barwell go on to have a fantastic season!”

David Laing commented: “I’m delighted that Edgetech have decided to support Barwell this season. The club is hugely important to me, and it’s a really kind gesture from a company I’ve loved working with for over a decade. It’s small things like this that make Edgetech such a pleasure to deal with.”

If you’re looking for a spacer bar supplier you can trust, please don’t hesitate to get in touch. www.edgetechig.co.uk

Super Spacer soars in Denmark’s eco-friendly Maersk Tower

Super Spacer TriSeal has formed a crucial part of one of Europe’s most eco-friendly buildings.

The Maersk Tower, home to the medical laboratories of the University of Copenhagen, was built in line with Denmark’s historic commitment to becoming 100% carbon neutral by 2050.

It became an instant landmark when it was completed last year thanks to its striking copper shell, the work of superstar architects C. F. Møller and Vienna engineering experts Waagner-Biro.

The futuristic structure incorporates resource-saving measures that include automatic LED lighting, a state-of-the-art eco-friendly cooling system, and rainwater collection for toilet flushing and garden irrigation.

Three-thousand vertical copper-clad fins act as both solar shading and wind protection for the building’s 15 storeys of cylindrically curved triple-glazed facades – where Edgetech’s Super Spacer TriSeal plays a critical role in delivering the building’s exceptional thermal efficiency.

“The Maersk Tower is an outstanding example of how the smallest of components – in this case, warm-edge spacer – can have such a huge impact on a building’s overall performance,” comments Edgetech’s Head of Marketing Charlotte Mercer.

“Together with the stunning glass provided by Berlin-based Glasbiegerei Doring, Super Spacer has helped the building achieve U-values as low as 0.5 W/m2k.

“The sort of curved units that were used on this project demand precise, absolutely parallel application, and that made Super Spacer TriSeal the perfect choice.

“What’s more, Super Spacer’s reflective surface means it completely disappears from view when installed in the frame profile, allowing it to offer world-class performance without compromising the Tower’s dazzling aesthetics.”

The structure has won the Scandinavian Green Roof Prize 2017, the Copenhagen City Architecture Award 2018, the World Architecture Festival Award 2017 in the Higher Education and Research category, and the European Copper in Architecture Award 2017.

If you’re looking for a spacer bar supplier you can trust, please don’t hesitate to get in touch. www.edgetechig.co.uk

Super Spacer’s versatility to take centre-stage at glasstec 2018

Warm-edge experts Edgetech will be showcasing Super Spacer’s market-leading versatility at glasstec, the world’s biggest glass industry trade show.

Drawing over a thousand exhibitors and 40,000 show-goers from 100 countries, glasstec is an emphatically global event, seeking to tackle the biggest issues facing world glass and glazing.

In 2018, visitors to Dusseldorf will be discussing Industry 4.0, the rise of thin glass, facades and smart glass, and new trends in interior design among other hot topics.

At Edgetech’s stand, the respected firm will be celebrating the hundreds of bold and ambitious building projects that Super Spacer has helped bring to life from Scandinavia to the Middle East, including Zaha Hadid’s the Opus in Dubai, and the stunning Elbphilharmonie in Hamburg, Germany.

It will showcase the state-of-the-art glass architecture featured in these and a whole host of other Super Spacer-enabled developments all over the world.

“Our aim at glasstec is to show the industry just what Super Spacer can do,” comments Edgetech Managing Director Chris Alderson. “From minus-degree temperatures to the deserts of the Gulf, time and time again Super Spacer has offered outstanding performance as part of some of the most striking and ambitious buildings on the planet.

“Its structural foam absorbs the pumping motion caused by rapid increases and drops in temperature, preventing wear on the primary seal and ensuring longevity in any climate zone. And its flexibility means it can be incorporated into units in whatever weird and wonderful shape an architect can dream up.

“We can’t wait to demonstrate all this and more at glasstec. Come and see us at Stand C61 in Hall 17 from the 23rd to the 26th of October!”

If you’re looking for a spacer bar supplier you can trust, please don’t hesitate to get in touch. www.edgetechig.co.uk

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